Fire suppression system owners guide

Daily maintenance

CP/CS770/690

  •  

    Daily Maintenance Schedule – SAFECAF Fire Suppression System

    Level 1 (Skid Version)

    1. Check Pressure Gauges

    Two pressure gauges must be checked daily:

    Low-Pressure Gauge (Foam/Water System)

    • Location: Top of red pressure vessel

    • Operating Range: 180–200 PSI

    • If outside this range, contact BMC Partnership immediately

    High-Pressure Gauge (Nitrogen Bottle)

    • Location: Top of red pressure vessel

    • Operating Range (Nitrogen ON): 2000–2200 PSI

    • If outside this range, contact BMC Partnership immediately

    Additional Requirements:

    • Gauges must not be tampered with

    • Both gauges must be liquid-filled

    • The dial must respond when nitrogen is turned on

    • Report any leaks, scratches, damage, or abnormal movement immediately

    2. Blow Out Nozzles

    Ensures the foam discharge line is clear of debris.

    • Location: Hose tray on top of red pressure vessel

    Procedure:

    1. Inspect fire hose nozzle for debris

    2. If blocked, use compressed air (max 50 PSI) to clear the nozzle

      • Ensure fire hose valve is in the OFF position

    3. Inspect Unit

    Perform a full visual inspection:

    • Check red pressure vessel for cracks or leaks

    • Ensure all valves have pins and locking clips in place

    • Confirm both pressure gauges are within operating range

    • Ensure fire hose is properly stored and secured with bungee cord

    • Inspect hose condition and confirm nozzle is in OFF position

    • Check for any visible damage, scratches, or abnormalities

    4. Review Activation Procedure (Daily Requirement)

    Operators must mentally rehearse the activation procedure daily.

    During a fire event, panic can lead to missed steps or delays. A fast, calm, and structured response is critical for effective fire suppression.

    Daily Maintenance Schedule – SAFECAF Fire Suppression System

    Level 2 (mounted Version)

    1. Check Pressure Gauges

    Two pressure gauges must be checked daily:

    Low-Pressure Gauge (Foam/Water System)

    • Location: Top of red pressure vessel

    • Operating Range: 180–200 PSI

    • If outside this range, contact BMC Partnership immediately

    High-Pressure Gauge (Nitrogen Bottle)

    • Location: Nitrogen bottle

    • Operating Range (Nitrogen ON): 2000–2200 PSI

    • If outside this range, contact BMC Partnership immediately

    Additional Requirements:

    • Gauges must not be tampered with

    • Both gauges must be liquid-filled

    • The dial must respond when nitrogen is turned on

    • Report any leaks, scratches, damage, or abnormal movement immediately

    2. Blow Out Nozzles

    Ensures the foam discharge line is clear of debris.

    • Location: Hose tray on top of red pressure vessel

    Procedure:

    1. Inspect fire hose nozzle for debris

    2. If blocked, use compressed air (max 50 PSI) to clear the nozzle

      • Ensure fire hose valve is in the OFF position

    3. Inspect Unit

    Perform a full visual inspection:

    • Check red pressure vessel for cracks or leaks

    • Ensure all valves have pins and locking clips in place

    • Confirm both pressure gauges are within operating range

    • Ensure fire hose is properly stored and secured with bungee cord

    • Inspect hose condition and confirm nozzle is in OFF position

    • Check for any visible damage, scratches, or abnormalities

    4. Review Activation Procedure (Daily Requirement)

    Operators must mentally rehearse the activation procedure daily.

    During a fire event, panic can lead to missed steps or delays. A fast, calm, and structured response is critical for effective fire suppression.

     

    Level 3 System

    1. Check Pressure Gauges

    Low-Pressure Gauge (Foam/Water System)

    • Location: Valve manifold (top of taps)

    • Operating Range: 180–200 PSI

    High-Pressure Gauge (Nitrogen Bottle)

    • Location: Nitrogen bottle

    • Operating Range (Nitrogen ON): 2000–2200 PSI

    If outside range, contact BMC Partnership immediately

    Additional Requirements:

    • Do not tamper with gauges

    • Gauges must be liquid-filled

    • Dial must move when nitrogen is turned on

    • Report any leaks, scratches, or damage immediately

    2. Blow Out Nozzles

    Ensures discharge lines and nozzles are clear.

    Procedure:

    1. Locate blow-out valve (one-way valve with claw air connection)

    2. Disconnect air wand

    3. Connect yellow air hose and twist clockwise to secure

    4. Turn air compressor on for 30 seconds

    5. Turn compressor off

    6. Disconnect hose using quick coupling

    Important:

    • Never remove the claw connection or one-way valve

    • Only connect/disconnect using the quick coupling

    Nozzle Locations

    Accumulator (2 nozzles – horizontal):

    • Top right-hand side

    • Top left-hand side

    Feeder Belt Area (2 nozzles – 45° angle toward rear):

    • Middle right

    • Middle left


    (Applies ONLY to 2026 CP/CS770 with updated 2027 metering roll section)

    RMB Area (2 nozzles – CP770 2025–2026):

    • Top right

    • Top left

    If excessive cotton trash or debris is present, repeat blow-out procedure until clear.

    3. Review Activation Procedure (Daily Requirement)

    Operators must rehearse the activation procedure daily.

    In an emergency, a fast and controlled response is critical. Familiarity with the procedure reduces hesitation and improves effectiveness.

  • WARNING – SYSTEM RECHARGE PROCEDURE

    SAFECAF System Recharge – Overview and Disclaimer

    The following information is provided as a general overview only to demonstrate the basic principles of the SAFECAF system recharge process. This overview does not replace the official SAFECAF recharge procedure. The complete, approved recharge procedure is issued only after formal training has been completed and the individual has been assessed and signed off as a competent, authorised person by BMC Partnership. Recharge of the SAFECAF system must be carried out strictly in accordance with the approved procedures, product requirements, and safety guidelines provided during training. The system contains high-pressure nitrogen cylinders, and incorrect handling, disassembly, or connection of components may result in serious injury, equipment damage, or unintended system discharge. If the system requires recharging, BMC Partnership has qualified personnel available to provide rapid service, ensuring the system is recharged or maintained correctly and efficiently so the machine can return to operation as quickly as possible. While BMC Partnership can also provide training for individuals to recharge the system under our requirements, authorisation is granted only to those who demonstrate competency, understanding, and strict adherence to all procedural requirements. Authorised individuals may recharge only their own system. This is undertaken entirely at the owner/purchaser’s risk. Although BMC Partnership provides guidance and outlines all procedures necessary to recharge the system correctly, we cannot guarantee full compliance if the recharge is not performed by BMC Partnership personnel. Consequently, BMC Partnership accepts no responsibility or liability for issues arising from incorrectly performed recharge or maintenance.

    (Overview Only)

    1. Depressurize the Tank

    • Open the relief valve to release all internal pressure.

    • Confirm that both pressure gauges read zero before continuing. Do not proceed until pressure is fully released.

    2. Add Foam Concentrate

    • Attach the supplied funnel to the concentrate valve (ensure the valve is closed before attaching).

    • Fill the funnel with foam concentrate up to the marked fill level.

    • Open the concentrate valve and allow the concentrate to drain completely into the tank.

    • Close the concentrate valve once filling is complete.

    3. Add Water

    • Connect a water hose to the fill valve.

    • Open the fill valve and begin filling the tank with water.

    • When a continuous, steady stream of water flows from the relief hose, close the fill valve. This indicates the tank is full.

    4. Seal the System

    • Close the relief valve and the concentrate valve.

    • Verify that all valves are closed and secure before pressurization.

    5. Replace the Nitrogen Cylinder

    • Remove the empty nitrogen cylinder.

    • Install a new, full cylinder in its place, ensuring it is tightened and secured according to safety guidelines.

  • SAFECAF Activation Procedure Lv1 skid version and/or mounted Lv1 and Lv2 version)

    Step 1 – Remain Calm & Assess

    • Assess the fire location.

    • If the fire poses significant personal risk, evacuate immediately and call 000.

    • Personal safety is always the priority.

    Step 2 – Turn Nitrogen Bottle ON

    • Open the nitrogen bottle fully. (To open bottle rotate valve clockwise)

    Step 3 – Remove Fire Hose

    • Pull hose from tray.

    Step 3 – Activate Foam valve

    • Turn on foam valve by removing pin from ball valve handle piece slide back the metal locking clip and turn handle to open position.

    Step 4 Deploy the system

    • Turn fire hose valve ON.

    • Move to a safe position.

    • Apply foam directly to remaining fire source.

    Critical Safety Reminder

    If at any stage the fire escalates beyond control or threatens operator safety:

    • Move to a safe location.

    • Call 000 immediately.

    Machines and property can be replaced. Human life cannot.

    SAFECAF Activation Procedure Lv3

    Step 1 – Remain Calm & Assess

    • Stop the machine safely.

    • Assess the fire location.

    • If the fire poses significant personal risk, evacuate immediately and call 000.

    • Personal safety is always the priority.

    Step 2 – Turn Nitrogen Bottle ON

    • Open the nitrogen bottle fully.

    Step 3 – Activate Foam System (Accumulator / RMB Valve ON)

    • Turn on the accumulator / RMB foam valve.

    • This will flood the accumulator and feeder belt areas with foam.

    • If fire is present in engine bay, activate engine bay nozzles.

    This creates rapid foam build-up in high-risk fire zones.

    Step 4 – Dump Cotton & Clear Machine

    • Dump all cotton from the accumulator.

    • Wrap the bale.

    • Remove burning material from the machine where safely possible.

    Step 5 – Deploy Fire Hose (If Required)

    If fire remains present:

    • Pull hose from tray.

    • Turn fire hose valve ON.

    • Move to a safe position.

    • Apply foam directly to remaining fire source.

    Critical Safety Reminder

    If at any stage the fire escalates beyond control or threatens operator safety:

    • Move to a safe location.

    • Call 000 immediately.

    Machines and property can be replaced. Human life cannot.scription

  • SAFETY DATA SHEET

    BUCKEYE PLATINUM CLASS A

    Buckeye Fire Equipment

    SECTION I. Chemical Product and Company Identification

    Product Name: Buckeye Platinum Class A (BFC-CA.1)

    Synonym: Class A, Foam fire suppressant

    Manufacturer: Buckeye Fire Equipment Company

    110 Kings Road

    Kings Mountain, NC 28086

    Telephone: 704.739.7415

    Web Address: www.buckeyefire.com

    Email Address: [email protected]

    Recommended Use: Fire suppression, not for human or animal drug use.

    Emergency: CHEMTREC 1.800.424.9300

    Revision Date: 05/2015

    SECTION II. Hazard Identification and Emergency Overview GHS – Classification GHS Label Elements: Hazard Symbols: WARNING Signal Word: NONE Hazard Statements: H320 Causes eye irritation Precautionary Statements: P101 If medical advice is needed, have product container or label at hand. P102 Keep out of reach of children. P234 Keep in original container. P251 Pressurized container; do not pierce or burn, even after use P264 Wash hands and face thoroughly after handling P301+322 If swallowed, drink 2-3 glasses of water. P302+352 If on skin, wash with soap and water P305+351+338 If in eyes, rinse cautiously with water for several minutes. Remove contact lenses if present and easy to do, and continue to rinse. P337+313 If eye irritation persists, get medical advice/attention. P401+402+403 Store in original container in a dry, well ventilated place.

    SECTION III. Composition/Information on Ingredients Chemical Name Weight %*CAS #Water > 36 7732-18-5 Hexylene Glycol 21 107-41-5 Alpha Olefin Sulfonate 28 68439-57-6 Proprietary mixture of surfactants, foam < 15 N/A stabilizers, and inorganic salts* % is rounded to the nearest appropriate number. Values are not to be considered product specifications Note: Buckeye Platinum Class A does not degrade into nor does it contain PFOS.

    SECTION IV. First Aid Measures Eye Exposure- Flush eyes at eye wash station for 15 minutes and repeat until pain-free. If irritation develops or persists or vision changes occur, seek medical attention. Skin Exposure- Wash with plenty of soap and water. If irritation develops or persists, seek medical attention. Inhalation- Move victim to fresh air. Trained personnel may provide oxygen if breathing is difficult. If irritation develops or persists, seek medical attention. Ingestion- If victim is conscious and alert, give 2-3 glasses of water to drink. Do not leave victim unattended. Seek immediate medical attention. On the advice of medical personnel, induce vomiting. If vomiting occurs and the victim is conscious, give additional water to further dilute the chemical. Prevent aspiration of swallowed product by laying victim on side with head lower than their waist. Medical Conditions Possibly Aggravated by Exposure- Inhalation of the product may aggravate existing chronic respiratory conditions.

    SECTION V. Firefighting Measures

    Extinguishing Media: N/A. This product is an extinguishing agent. It is nonflammable and noncombustible. Special Firefighting Procedures: N/A Unusual Fire and Explosion Hazards: This product may decompose in fire and release oxides of sulfur and nitrogen. (Refer to Section X). Sensitivity to Mechanical Impact or Static Discharge: None

    SECTION VI. Accidental Release Measures

    Large spills (1 drum or more) should be addressed by hazardous materials technicians following a site-specific emergency response plan and trained in the appropriate use of personal protection equipment. Clean up released product using absorbent socks for containment followed by absorbent material within the containment. If deemed necessary, wear appropriate APR for amines/glycol ethers (See Section VIII). Bag and drum for disposal. If product is used on a fire and/or contaminated, use personal protection equipment and containment appropriate to the nature of the mixture. Prevent material from entering waterways. Handle and dispose of as a hazardous waste unless testing indicates otherwise. Decontaminate with detergent and water.

    SECTION VII. Handling and Storage

    Avoid eye, respiratory, and skin exposure. Use the appropriate personal protective equipment when handling. Wash thoroughly after handling (Refer to Section VIII). Product should be stored in its original container or extinguisher. Use in well-ventilated areas. Do not mix with other extinguishing agents.

    SECTION VIII. Exposure Controls and Personal Protection

    During the use of this product on fires, exhaust gases and products of incomplete combustion are the main respiratory hazards. In the manufacture of this product, employers and employees must use their collective judgment in determining the on-the-job settings where the use of a respirator is prudent. The need for respiratory protection is not likely for short-term use in well-ventilated areas.

    Respiratory Protection: Use air-purifying respirators or powered air-purifying respirators with organic vapor and amine cartridges for short-term exposures, otherwise use positive pressure supplied air respirators or self-contained breathing apparatus.

    Eye Protection: Wear chemical goggles.

    Skin Protection: Use nitrile, latex, or similar gloves and coveralls. Good personal hygiene practices are essential. After handling the product, avoid food, tobacco products, or other means of transferring the product from hand to mouth until after thoroughly washing.

    SECTION IX. Physical and Chemical Properties

    Appearance and Odor: Pale yellow liquid solution with a mild, sweet odor.

    Specific Gravity: 1.02

    Boiling Point: 70º C

    Flash Point: 88º C

    Flammability: N/A

    Solubility: 100%

    SECTION X. Stability and Reactivity

    Stability: Stable

    Incompatibles: Strong acids, bases, and oxidizers. Reactive metals. Any material reactive with water

    Decomposition Products: Not known, but oxides of sulfur and nitrogen may be formed.

    Hazardous Reactions: None

    SECTION XI. Toxicological Information

    Routes of Entry:

    Eye Contact: May cause mild transient irritation

    Skin Contact: May cause mild transient irritation and/or dermatitis

    Inhalation: Inhalation is not anticipated to be a problem

    Ingestion: Irritating to mucous membranes. Large oral doses could produce narcosis

    Chronic Toxicity: This product’s ingredients are not considered as probable or suspected carcinogens by OSHA, IARC, or ACGIH.

    Reproductive Toxicity: This product is not known to have any reproductive effects.

    SECTION XII. Ecological Information

    Ecotoxicity: May cause harm to aquatic life, due to oxygen depletion from the dilution of product after use. Degradibility: Biodegradable in water.

    SECTION XIII. Disposal Consideration

    This product is not a RCRA characteristically hazardous or listed hazardous waste. Dispose of according to state or local laws, which may be more restrictive than federal regulations. Be aware that product used on a fire may be altered or contaminated and thereby require different disposal considerations.

    SECTION XIV. Transportation Information This product is not defined as a hazardous material under U.S. Department of Transportation 49 CFR 172, or by Transport Canada “Transportation of Dangerous Goods” regulations.

    SECTION XV. Regulatory Information International Inventory Status: Some ingredients are on the following inventories

    SECTION XVI. Other Information

    This Safety Data Sheet prepared in accordance with OSHA’s Hazard Communication Standard (29 CFR 1910.1200) and the Globally Harmonized System of Classification and Labelling of Chemicals (GHS)

    HMIS RATINGS:

    Health 1

    Flammability 0

    Reactivity 0

    Personal Protective Equipment: use eye protection, gloves, and appropriate skin protection (See Section 8)

    WHMIS (Canadian Workplace Hazardous Materials Identification)

    D2B- May irritate eyes, mucous membranes, or skin

    The information contained herein is given in good faith as typical values and not as product specifications. No warranty, either expressed or implied, is hereby made.

Activation procedure

CP/CS770/690

Activation procedure

skid version